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Assetguard GDM — Gas Density Monitoring for Gas Insulated Equipment

Brochure · EN — Siemens Energy Transmission Service brochure (2021) for Assetguard GDM, an SF₆ gas density monitoring system for gas-insulated equipment. It continuously acquires data from Modbus RTU gas density sensors / hybrid density monitors — scalable up to 512 sensors (32 per RS485 daisy-chain network) behind a single Assetguard Gateway web HMI — and turns it into leakage early warning: Warning / Stage 1 (Low-Pressure) / Stage 2 (Block-out) alarms, a Time-to-next-Alarm prediction over the next 90 days, gas loss reporting in kg, and an overall SF₆ gas inventory, with SCADA integration via IEC 61850, IEC 60870-5-104, DNP3, Rest API and voltage-free contacts.

Purpose
SF₆ gas density monitoring for gas-insulated equipment — driven by European and North American legislation targeting greenhouse-gas emission reduction to 0,5% per annum
Acquisition
Modbus RTU gas density sensors / hybrid density monitors; self-test with broken-cable detection and sensor-failure detection
Scalability
Up to 512 sensors per system (32 sensors per RS485 network), integrated in a single user interface (Assetguard Gateway)
Alarms & prediction
Warning, Stage 1 (Low-Pressure), Stage 2 (Block-out), Time to next Alarm (next 90 days), Overpressure; gas loss report in kg
Connectivity
IEC 61850, IEC 60870-5-104, DNP3, Rest API, voltage-free contacts; historical data storage min. 5 years
Environment
Operating temperature -25°C to 55°C; humidity =93%RH non-condensing; EMC immunity for power station or substation environment per IEC 61000-6-5

Introduction

The recent European and North American legislation has focused on greenhouse gases such as SF₆, with the target of reducing emissions to 0,5% per annum. As a result, gas density monitoring is essential to improve leakage visibility, notwithstanding the superior performance of modern Gas Insulated Switchgear (GIS).

The Siemens Energy Assetguard GDM takes care of the actual SF₆ gas condition and helps manage a more dynamic and extensive network where conventional routine inspections are not viable, such as offshore installations.

Features

With its state-of-the-art web-based user interface, the system provides a Single Line Diagram view (SLD) for easy localization, gas density measurement with high accuracy, recognition of trends and prediction of intervention dates, an overall SF₆ gas inventory, and data storage for expert analysis.

Alarms can be forwarded to the Siemens Energy Customer Support Center, with easy navigation to investigate the actual condition or an alarm status. Different users can access the system simultaneously — even on mobile devices — without disturbing other systems for control, protection, and automation. Graphical web elements can be reused in other applications, and the interface offers multi-language support and user-based permissions.

Benefits

Early warning in case of SF₆ gas leakage (Time to next Alarm) and a Gas Lost Report for asset managers. The system facilitates integrability (e.g., in SCADA systems or asset management platforms), enables easy involvement of Siemens Energy Customer Support, and integrates the monitoring gas zones in one single HMI.

Scope of Work / Deliverable

The Assetguard GDM application has been adapted to monitor gas density sensors / hybrid density monitors with a Modbus RTU interface. Thus, a single Assetguard GDM system can be configured to monitor up to 512 Modbus sensors, seamlessly integrated in a single user interface, i.e., the Assetguard Gateway.

Depending on the project-specific requirements the system can be delivered with: [Optional] Modbus gas density sensors / hybrid density monitors; wiring for the connection of the Modbus sensors in a RS485 network (daisy chain); a Modbus gateway for the communication with the sensors; the Assetguard Gateway + GDM Knowledge Module running in an industrial PC; a web-based user interface; a central cubicle containing the industrial PC and further needed communication and power supply components; NTP time synchronization; communication protocols and free voltage contacts; an uninterrupted power supply (UPS); and [Optional] integration with other monitoring systems (partial discharge, circuit breaker).

Measurement Characteristics

Data acquisition, self-test and alarming characteristics as printed in the brochure:

CharacteristicSpecification
AcquisitionModbus RTU
Self-Testbroken cable detection, Sensor failure
Gas Density AlarmsWarning, Stage 1 (Low-Pressure), Stage 2 (Block-out), Time to next Alarm (next 90 days), Overpressure

General Component Properties

System-level properties of the delivered components:

PropertySpecification
Input ChannelsScalable up to 512 Sensors (32 Sensors per RS485 Network)
Enclosure Dimensions600x625x600 mm (other dimensions under request)
Environmental ConditionsOperating Temperature: -25°C to 55°C; Humidity: =93%RH non-condensing
EMC StandardsImmunity for usage in power station or substation environment, IEC 61000-6-5

Standard System Architecture — Assetguard Gateway Features

In the standard system architecture, gas density sensors and hybrid gas density monitors (32 per RS485 daisy-chain network) connect through a Modbus gateway (serial device server, connection up to 512 Modbus slaves, i.e. sensors) to the Assetguard Gateway + GDM Knowledge Module in a cubicle, fed by a 24 VDC power supply (120-230 VAC / 110-220 VDC input). The customer network connects over copper / fiber optic with DNP3, IEC 61850, web HMI, 8x free voltage contacts and IEC 60870-5-104 (the diagram notes that additional components are required and the system architecture may vary). The gateway's headline features as printed:

FeatureSpecification
Communication ProtocolIEC 61850, IEC 60870-5-104, DNP3, Rest API, Voltage-Free Contacts
Historical Data StorageMin. 5 years
Gas Density AnalysisTime to next Alarm (Predictions), Gas Loss report (kg)

Figures & drawings

Click any figure to enlarge.

In-built calculation of predictions (time to next Alarm): gas density trend in kg/m³ with prediction detected — "The Stage 1 Level will be reached on 11 July 2017 (132 days)" (page 1).
Standard system architecture: RS485 daisy-chain networks of 32 gas density sensors and 32 hybrid gas density monitors feeding a Modbus gateway (up to 512 Modbus slaves) and the Assetguard Gateway + GDM Knowledge Module in the cubicle, with customer-network connectivity via DNP3, IEC 61850, web HMI, free voltage contacts and IEC 60870-5-104 (page 2).

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